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HOW TO DESIGN AND MANUFACTURE A FLAT BOTTLE OPENER

 

INTRODUCTION

 

Production is the bedrock of every developed country. Production and technical personnel must be able to use appropriate precautions and defined safety regulations to ensure their knowledge of the various manufacture process and processing materials, technologies also for manufacturing of various parts or goods, using optimum process planning.  In order to ever be configured for an optimum lay-out only for shops or layouts and many other support resources that are adjusted successfully or situated at a sector or facility inside a plan-based manufacturers organisation, in addition to other potential designers, the fundamental necessities of workshop operations should be known.

IMPORTANCE OF MANUFACTURING PROCESS

  • Adequate preparation and monitoring mechanism ensures manufacturing.
  • These are graded as either a constant production or sporadic manufacture.
  • Continuous production requires physically a continuous inventory management which leads to high finished goods quantities.
  • Some of the sectors that involve continuous operation include the chemical refining, manufacturing of cigarettes and manufacture of cement.
  • The continuous output is often illustrated by the boards, cables, tubing, TV sets, commercial trucks.
  • Interruptive content movement through into the process includes disrupted processing.
  • Shops with equipment, fabrication shops and so on are seasonal manufacturing sectors. Significance of production for the advancement of technology
  • Production and development are jointly significant
  • Production growth allows the supply of finished products and their equipment in different industries to be improved. This device contributes to the advancement of technology in sectors that can then be transferred to industrial technology developments.
  • Production growth is also known as the country’s technology growth index.
  • Manufacturing offers the access to finished products for the use of innovation. Importance of production in the direction of social and economic growth.
  • Thousands of jobs are employed by the manufacturing industry.
  • Production in rural areas, where home production is a trend, was carried out even before industrialization.
  • Subsequent federal policies and contractors consolidated a variety of industrial companies holding a single massive production company.
  • It contributes to urbanization and social change.
  • Fabrication offers the ability to develop allied businesses.
  • Production offers facilities to employees a lift.
  • Production can be seen as an economic field that produces capital.
  • It offers substantial funding for provincial and supranational security facilities.

Mechanical workshop act as a bridge between theories and practical. For example work done by an Otto engine in theory involves reversible adiabatic compression, isochoric heat addition, reversible adiabatic expansion and isochoric heat rejection. But in real case combustion cannot takes place at constant volume and heat rejection does not takes place at constant volume.

 

WORKSHOP

 

It is the duty of all he members to make the workshop secure and safe. There are some rules and measures which are needed to be taken by students and staff for ensuring the safety of the workshop.

 

Rules of workshop

 

  • Those who are affected with any disease or disorder should take proper medications and follow SOPS for entering into the workshop.
  • Confirm the staff of the work shop of some effected person is coming to workshop.
  • Wear the appropriate tools and equipment’s such as gloves while dealing in the workshop or dealing with the effected persons.
  • All the chemicals should be inspected by using scientific tools and instruments for maintaining the workplace safety and stay away from dangers.
  • If any fault or disorder is detected in the workshop then inform the supervisor of the workshop immediately.
  • Ask from the trainer for suing critical tools and instruments
  • Make sure the person is trained enough before using nay tool or instrument and if there is some confusion asks the trainer to get informed and stay safe from injuries.
  • Keep focus when doing work with machinery or equipment and don’t talk to anyone.
  • Clean up the surface and equipment whom you going to use.
  • Try to wear the safety glasses must when you enter in the workshop.

 

Clothing & footwear

 

  • Every person should have the safety glasses for entering or exiting form the workshop and all the members must wear them all the time.
  • Students must have knowledge about the glasses that these are not just safety glasses but also these are shatter and impact resistance and must be wore all the time.
  • The clothing will be done according to the criteria given by the informer and trainer and the clothes must be loose and hygiene.
  • Safety boots are important to be wore in the workshop.
  • Remove jewelry and fancy things from your body while touching any machinery or equipment in the workshop. It can be dangerous.
  • Fooling jokes and the students making fun will not be entertained in the workshop. Those guys will be punished and asked to leave the workshop.

 

First Aid

 

All the disorders, accidents and harms should be informed to the workplace trainer after leaving the workshop and if any accident happen in any manner it should be informed to the health aid team and a health form must be filled out. Filling out this from will prevent several further implications regarding accident or any injury.

Fires or other emergencies

All the students should be well known about all the dangers and it will be dangerous to stand against any firing situation or any harmful place because it will have hazardous effects on the person. Strictly do not attempt to stand against any fire unless you know how to manage in such situation.

Machinery usage

When any student is performing some task using tools, machinery or any other equipment in the workplace the students should do the work clearly and no need to talk with the operator because at current tike they are doing the tasks by their own. In case if you face any difficulty or hardness in using any tool or equipment in the workshop then notify the trainer and ask for help.

Some equipment and machinery is not allocated for students to touch or work with it comprising

 

  • Drop Saws
  • Sac Panel Bench Saw
  • Thicknesses
  • Bench Rip Saw
  • Lathes
  • Pressure Testing Machine
  • N. Router
  • Circular Saws
  • Laser

Tools to be used only under strict supervision include:

 

  • Router and Trimmer.
  • All other tools may be used by students as long as they have been inducted into the workshop and been tested in there capability to use them.
  • Records are kept as to which tools each student can operate.
  • Students are not permitted in the office of the workshop.
  • If tools are required, ask the work supervisor.

EVALUATION OF THE DESIGN AND MAKE OF THE JOYSTICK

 

The production processes of FMEA are conducted. It highlights possible production failure mechanism, system constraints, instrument measurements, operator preparation or potential sources of error. Failure Mode The FMEA-FMEA process is conducted on all of the fabricated components. They illustrate possible fault modes in production processes, system limitations, instrument measurements, preparation of operators or possible cause of error. This knowledge will be used to assess the required disciplinary actions.

 

SUGGESTIONS OF IMPROVEMENT IN JOYSTICK

 

Each joystick does have some amendments, whether someone can accommodate gamers’ requirements or regulate the movement of such a crane, for various specialties. The above hardware components will modify these modifications. The spring, which can change the friction on a joystick, becomes the layout that can change. It is important because it influences how and why the joystick motions can be managed smoothly when the joystick can be send back in a neutral position after it has been let it out. A thicker/larger spring will increase the restart and increase its movement.

 

The handle length, the mounting height and even the toughness of the material can be adjusted, as can any joystick. Changing the resistance gates will provide an entirely different performance as different changes can be used. It can narrow the rotation area in some way, or even limit the amount of locations can move joystick.

 

MASS PRODUCTION OF JOYSTICK

 

The mass production of joystick requires series of machinery to complete the several operations like facing, drilling hole, fillet and threading, etc.

 

Prior to tools:-Material raw is cut to the whole profile with regard to machining permissions. Savings and flame cutting are usually performed. Often referred to as pre-tooling.

Conventional tools:-The manufacturing process is rugged to both the geometrical characteristics and scale of the piece by ensuring ample finishing allowance according to drawing and method layer. Conventional machining is usually done by piping, machining or forming machines

 

Collection of material – Multiple information Based on their use and properties, appropriate materials are chosen. The synthetic content is picked in this production process.

 

Manufacturing Process – Detailed processes are developed whereby the components are economically assembled from original to finished stages. The method series is dependent on the availability of such equipment for a particular piece. Method papers, series of procedures, machine tools employed and estimation of time with each process and the relevant data are provided on the basis as maps.

 

Manufacturing-Manufacturing of each product is carried out according to the process plan provided in the type procedure sheets.

 

DESIGN, RECOMMEND FOR MANUFACTURE

 

EVALUATION OF DESIGN

 

There are some factors of the manufacturing process which are needed to be undertaken

Form:  the options of the manufacturing process will become limited when they rely upon the geometry of the design. Formaking the manufacturing process productive in financial manners, they may need DFM referred as design for manufacturing the optimization.  

Volume/cost:                                                    

What will be the overall amount and volume of the parts that you aim to assemble? Some assembling processes have high costs and volumes for manufacturing process but the production parts may be of less cost or volume on the basis of each part. Similarly the parts with low volume have low costs in the assembling process but the other costs will increase according to the increase in cycle lines, automations, and manual labor costs.

Lead time:

How much time you need to get the parts or finished goods be completed through manufacturing process?  Some manufacturing processes finish the parts in 24 hours and some parts associated with the tooling’s and setup takes a long time to be completed.

Material: 

What kind of stress and strain will be required by the product you need?There are several factors through which optimal material of the application will be demonstrated. In perspectives of aesthetic and functional requirements, the costs must be average. The application and its specificcharacteristics should be taken under consideration and match them according to the available resources of the manufacturing process.

 

DESIGN A FLAT BOTTLE OPENER

SUITABLE MANUFACTURING PROCESS FOR MASS PRODUCTION

 

For making the bottle openers, forging method is the most effective method and it is commonly used for making bottle openers. In this method, a metal object is taken and it is shaped well by heating it continuously until it gets ready into the shape of the desired object. For mass production this process is not utilized but the forged bottle openers have been becoming a favorite hobby for the societies who likes bottle openers or handmade openers. It is suggested that anyone should take appropriate precautionary measures before starting the process of forging.

 

TOOLS REQUIRED

  • Piece of steel
  • Fire oven
  • Metal clamps
  • Die cutter or slot punch
  • 3 different size drifts (metal rods used to shape holes)
  • Piece of iron with different size holes cut into it, also known as a dial-a-hole
  • Hammer
  • Anvil

Figure 1 Bottle opener model

 

STAGES INVOLVED IN THE MANUFACTURING PROCESS

 

STEP ONE

 

A computerized picture of bottle opener made by forging is uploaded and further designed with the expected style and measurements.

 

STEP TWO

 

For making necessary cuts, a specific collection of drill bits is handled by computer.

 

STEP THREE

 

A die cut machine will undertake the pieces of the steel and its sheet.

 

STEP FOUR

The shape of the bottle opener will be appropriately designed by using the die cutter.

 

STEP FIVE

 

When the desire shape of the bottle opener will be designed, the branding will be completed on one side of the bottle opener by using de cutter.

 

STEP SIX

 

The excess metal will be removed by placing a metal sheet in a mold.

 

STEP SEVEN

 

Fulcrum and tooth will gain more details and still staying in the mold. On the other side, also a logo can be added by suing mold.

 

CONCLUSION

 

The study of the manufacturing processes have been done and understood properly. The safety norms to be followed in the workshop learned. The knowledge of these norms is very important while performing any task in the work shop. This will help in safety of both work piece and human to get unharmed while working. The design of bottle opener should be light and easy in manufacturing. There are several methods to build it. On the surface, optimizing bottle openers may come across as a frivolous exercise, but it serves as an excellent example of the potential offered. These methods of design can be applied to countless other parts and products at thousands of organizations around the world. But based on the feasibility of the material, manpower and availability of resources this can be manufactured.

 

REFERENCES

 

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